How to open the manufacture of tin products
Packing from a white tin is in great demand till now, despite growth of popularity of other materials (mainly aluminium and its alloys and a steel sheet with coverings). The tin has some conclusive advantages: firmness to corrosion, свариваемость, elasticity and durability.
Some years ago the Russian manufacturers have started to let out is decorative-gift tin packing. On a tin material it is possible to carry out offset multi-colour lithograph which allows to transfer almost all colour shades. Depending on requirements of the customer such packing can be equipped by additional accessories (polymeric handles, замочками, metal шарнирными fastenings) or is decorated by relief images.
One of the largest Russian manufacturers of tin packing the Voronezh packing company is considered. The certain part of its production is made to order and imported to the USA, Canada and the European countries. It is the highly specialised manufacturer who is letting out only tin container.
Besides such enterprises, in the domestic market there are companies which make canned food and packing for them ("Ist-Vest Invest", "Harbour"). These enterprises also let out tin container (about 100 million банок in a year before crisis) and make резку and tin varnishing. In 2008-2009 at manufacturers of tins for food canned food there have come hard times.
Recession in the canning industry was reflected and in packing volumes of output. However now experts mark gradual restoration of the market. In 2012 the volume of output банок from a tin for food canned food has increased, as well as was predicted, on 6 % (last year growth has made only 4 %).
In our country the white tin is made only at one enterprise – Magnitogorsk metallurgical industrial complex. The competition in this segment of manufacture of packing is rather high. Experts advise to the new companies to aspire to occupy narrower niche in the market – on region or by the form let out production (for example, only souvenir gift packing). In this segment some companies though demand for beautiful and practical container for gift tea, coffee, sweets and etc. only increases every year work.
For the organisation of own manufacture of tin products the technological line on manufacture of such kind of packing is required premises under shops, and also. Cars for manufacture of similar production belong to the class of the technological equipment, therefore for their installation the big areas are necessary.
The usual tin container which has a small amount of variants of forms and the sizes (cans, simple container for tea and coffee, covers, butts and etc.), is made on automatic transfer lines. Souvenir banks are issued on semi-automatic lines. It is connected with special requirements to the form. Similar packing can be absolutely various kinds and the sizes, the equipment is necessary for recustomizing quickly, therefore great volume of work on manufacture is carried out manually. For preparation of raw materials and the press on ready packing experts recommend to use English equipment Grabtree. For manufacturing банок approaches German lines Krupp or Karges-Hammer.
For manufacture of packing production from a tin it is required: the car for roller welding, эксцентриковый a press, the spot welding car, гильотинные and disk scissors, кромкозагибочный the machine tool, the machine tool for запаивания, the forming car, the car for giving to cylindrical preparation another, besides round, forms, the conic car levelling and bending the cars.
As a rule, banks cook by means of a copper wire. It is considered the advanced and non-polluting way of welding. The thickness of a tin can make from 0,15 to 0,4 mm. For separate kinds of packing the following maximum deviations of net weight are supposed: 3 % in this or that party for container in net weight to 1 kg, 2 % for container in net weight more than 1 kg and 1 % for transport container. To quality of the tin from which products, requirements rather small are made.
The good equipment can work practically with any raw materials. It is possible to get both all technological line, and separate cars. High-efficiency it is considered the equipment which is letting out to 400 банок in minute. Productivity of a semi-automatic line much more low – about 10 units in a minute.
Also the car for the press on a tin or флексографическое the equipment for the press of labels is required to you. Besides, at large factories the dosing out and packing equipment for loose and liquid products is used. The minimum cost of the equipment makes about three millions roubles (a semi-automatic line and the car for the press on a tin).
The good equipment is only one of quality conditions of production let out on it. But it will not work without the help and control of servicemen of a technological line. In our country shortage of such experts is observed.
Demand for qualified personnel has arisen rather recently, and preparation occupies them a lot of time: after training the graduate should pass four-year practice under the direction of the skilled serviceman. Insufficient qualification and errors in work of such expert (and, hence, and idle times in line work) manage the expensive. The technological equipment often fails, and define and eliminate a problem in the shortest terms the professional can only.
On the manufacture women-stanovshchitsy usually work. Term of training of the new worker makes about three months. Manufacture process consists of several stages (to ten) which are carried out on conveyor type. At the Chinese factories, on the contrary, production consists of several tens operations. On the one hand, it considerably increases manufacture terms, and on the other hand, allows to make products of the most difficult forms.
Because of a high cost of transportation the Chinese production from a tin in a low and average price segment cannot compete to the Russian packing. However if it is a question of the difficult order here home producers concede to the Chinese. Strict quality assurance – one more condition of success of the new enterprise. Banks with apertures, cracks, black stains, with infringements of integrity of the seams, having sharp bends of a tin, помятость folds, a rust on an external surface, with incorrectly issued закаточным a seam are considered as marriage and are not supposed to realisation.
Such factors as the great demand on production and narrowness of the market of tin packing, allow manufacturers to do without regular placing of advertising in editions. Nevertheless, the companies actively take part in industry shows where find new clients and partners.
Wholesale cost of one tin makes about 50-60 roubles for unit (depending on volume, the form, presence of additional accessories and etc.). Average volumes of output – about 600-700 thousand банок in a year. The prospective time of recovery of outlay of the project of such scale makes from two years.
Some years ago the Russian manufacturers have started to let out is decorative-gift tin packing. On a tin material it is possible to carry out offset multi-colour lithograph which allows to transfer almost all colour shades. Depending on requirements of the customer such packing can be equipped by additional accessories (polymeric handles, замочками, metal шарнирными fastenings) or is decorated by relief images.
One of the largest Russian manufacturers of tin packing the Voronezh packing company is considered. The certain part of its production is made to order and imported to the USA, Canada and the European countries. It is the highly specialised manufacturer who is letting out only tin container.
Besides such enterprises, in the domestic market there are companies which make canned food and packing for them ("Ist-Vest Invest", "Harbour"). These enterprises also let out tin container (about 100 million банок in a year before crisis) and make резку and tin varnishing. In 2008-2009 at manufacturers of tins for food canned food there have come hard times.
Recession in the canning industry was reflected and in packing volumes of output. However now experts mark gradual restoration of the market. In 2012 the volume of output банок from a tin for food canned food has increased, as well as was predicted, on 6 % (last year growth has made only 4 %).
In our country the white tin is made only at one enterprise – Magnitogorsk metallurgical industrial complex. The competition in this segment of manufacture of packing is rather high. Experts advise to the new companies to aspire to occupy narrower niche in the market – on region or by the form let out production (for example, only souvenir gift packing). In this segment some companies though demand for beautiful and practical container for gift tea, coffee, sweets and etc. only increases every year work.
For the organisation of own manufacture of tin products the technological line on manufacture of such kind of packing is required premises under shops, and also. Cars for manufacture of similar production belong to the class of the technological equipment, therefore for their installation the big areas are necessary.
The usual tin container which has a small amount of variants of forms and the sizes (cans, simple container for tea and coffee, covers, butts and etc.), is made on automatic transfer lines. Souvenir banks are issued on semi-automatic lines. It is connected with special requirements to the form. Similar packing can be absolutely various kinds and the sizes, the equipment is necessary for recustomizing quickly, therefore great volume of work on manufacture is carried out manually. For preparation of raw materials and the press on ready packing experts recommend to use English equipment Grabtree. For manufacturing банок approaches German lines Krupp or Karges-Hammer.
For manufacture of packing production from a tin it is required: the car for roller welding, эксцентриковый a press, the spot welding car, гильотинные and disk scissors, кромкозагибочный the machine tool, the machine tool for запаивания, the forming car, the car for giving to cylindrical preparation another, besides round, forms, the conic car levelling and bending the cars.
As a rule, banks cook by means of a copper wire. It is considered the advanced and non-polluting way of welding. The thickness of a tin can make from 0,15 to 0,4 mm. For separate kinds of packing the following maximum deviations of net weight are supposed: 3 % in this or that party for container in net weight to 1 kg, 2 % for container in net weight more than 1 kg and 1 % for transport container. To quality of the tin from which products, requirements rather small are made.
The good equipment can work practically with any raw materials. It is possible to get both all technological line, and separate cars. High-efficiency it is considered the equipment which is letting out to 400 банок in minute. Productivity of a semi-automatic line much more low – about 10 units in a minute.
Also the car for the press on a tin or флексографическое the equipment for the press of labels is required to you. Besides, at large factories the dosing out and packing equipment for loose and liquid products is used. The minimum cost of the equipment makes about three millions roubles (a semi-automatic line and the car for the press on a tin).
The good equipment is only one of quality conditions of production let out on it. But it will not work without the help and control of servicemen of a technological line. In our country shortage of such experts is observed.
Demand for qualified personnel has arisen rather recently, and preparation occupies them a lot of time: after training the graduate should pass four-year practice under the direction of the skilled serviceman. Insufficient qualification and errors in work of such expert (and, hence, and idle times in line work) manage the expensive. The technological equipment often fails, and define and eliminate a problem in the shortest terms the professional can only.
On the manufacture women-stanovshchitsy usually work. Term of training of the new worker makes about three months. Manufacture process consists of several stages (to ten) which are carried out on conveyor type. At the Chinese factories, on the contrary, production consists of several tens operations. On the one hand, it considerably increases manufacture terms, and on the other hand, allows to make products of the most difficult forms.
Because of a high cost of transportation the Chinese production from a tin in a low and average price segment cannot compete to the Russian packing. However if it is a question of the difficult order here home producers concede to the Chinese. Strict quality assurance – one more condition of success of the new enterprise. Banks with apertures, cracks, black stains, with infringements of integrity of the seams, having sharp bends of a tin, помятость folds, a rust on an external surface, with incorrectly issued закаточным a seam are considered as marriage and are not supposed to realisation.
Such factors as the great demand on production and narrowness of the market of tin packing, allow manufacturers to do without regular placing of advertising in editions. Nevertheless, the companies actively take part in industry shows where find new clients and partners.
Wholesale cost of one tin makes about 50-60 roubles for unit (depending on volume, the form, presence of additional accessories and etc.). Average volumes of output – about 600-700 thousand банок in a year. The prospective time of recovery of outlay of the project of such scale makes from two years.
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